Gelatine

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Gelatine

WHAT IS GELATIN?

Gelatin is a natural protein substance widely used in the food, pharmaceutical, and cosmetic industries. It is derived from the processing of collagen, which is the primary component of animal connective tissue. Thanks to its unique properties, gelatin is indispensable in many everyday products.

STEP-by-STEP Production Process

Raw Material Preparation:

This is the initial stage of the production process where raw materials are carefully selected, cleaned, and pre-processed to ensure they meet the quality standards required for further steps. Any contaminants are removed to guarantee a pure and high-quality base material for the subsequent processes.

Hydrolysis:

Hydrolysis is a critical chemical process. where the components of the raw material are broken down using water and specific catalysts. This step transforms the material into more usable forms, serving as the foundation for the next production phases. Precise control of parameters such as temperature and pH is essential for optimal results

Cleaning:

After hydrolysis, the product undergoes filtration and purification processes. This stage ensures that all residues and impurities are removed to maintain the quality of the final product. Advanced filtration techniques and equipment are used to achieve the highest levels of purity and compliance with quality standards.

Drying and Grinding:

In the final stage, the product is dried to remove excess moisture and then ground into the desired consistency. The end product may take the form of a powder, granules, or another structure, depending on client specifications and market requirements.

TYPES of GELATINE

Acidic Gelatin: A Versatile Helper for Desserts

Acidic gelatin is produced through acid processing of raw materials, resulting in a product with a soft texture and high solubility. Its distinctive feature is its ability to create delicate, transparent gels, making it perfect for desserts. For example, marmalade, marshmallows, and jellies are just a few examples of where acidic gelatin is used. Thanks to its low pH level, it blends harmoniously with acidic products such as fruit juices and is utilized in dairy desserts like yogurts and mousses. Additionally, acidic gelatin is actively employed to enhance the texture of beverages, making them thicker and more satisfying.

Alkaline Gelatin: The Ideal Choice for Sturdy Structures

Alkaline gelatin stands out for its high heat resistance and the durability of the gels it forms. This makes it indispensable in the production of capsules in the pharmaceutical industry. Due to its ability to maintain stability in alkaline environments, it is also widely used in cosmetics. For instance, shampoos and creams often contain alkaline gelatin, which helps create a smooth and stable texture. In the food industry, this type of gelatin is used as a thickener for soups, sauces, and jellied dishes where enhanced structural stability is required. Alkaline gelatin is highly valued for its durability and ability to retain its shape even under challenging conditions. This makes it essential when both aesthetics and practicality matter.

Unrefined Gelatin: Natural and Beneficial in Every Grain

Unrefined gelatin is gaining popularity thanks to the trend for organic products and minimal processing. Its distinctive taste and aroma highlight its natural origins, while its rich composition makes it a real find for dietary nutrition. This type of gelatin is especially appreciated in preparing natural broths that retain all the beneficial properties of bones and cartilage. In cosmetics, unrefined gelatin is used for masks that strengthen the skin and hair, improving their structure from within. Moreover, it has become indispensable in therapeutic diets. Consuming unrefined gelatin promotes joint health, strengthens bones, improves skin condition, and contributes to overall well-being. Its natural properties make it an ideal choice for those looking to minimize the impact of chemical additives on their health.

Hydrolyzed Gelatin: Energy and Wellness for an Active Life

Hydrolyzed gelatin is a modern product that has undergone extensive processing to make it as easily digestible as possible. This type of gelatin does not form a gel but dissolves perfectly, even in cold water. Its primary purpose is to nourish and restore the body. It is actively used in sports supplements due to its high content of proteins and amino acids, which support muscles and joints. For people leading an active lifestyle, hydrolyzed gelatin serves as a source of energy and helps speed up recovery after physical exertion. Thanks to its unique properties, this type of gelatin is also used in the production of beverages, where it adds a light, silky texture, enhancing the product's organoleptic qualities.

Zastosowanie Żelatyny

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Kliknięcie na sektor wyświetla przykłady zastosowań żelatyny w danej branży wraz z obrazkami i krótkimi opisami.

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Naturalness 🌱

Gelatin comes from nature and contains no artificial additives. It is an ideal choice for those who value natural ingredients. Example: “When you enjoy a perfectly springy jelly – it’s gelatin that makes it special.”

Biodegradability 🌍

Care for the environment with gelatin! Thanks to its biodegradability, it leaves no negative impact on our planet.
Example: “Every choice of gelatin-based products is a step towards a sustainable future.”

WHY CHooSe GELATIN?

Versatility 🛠️

From the kitchen to cosmetics – gelatin finds its place almost everywhere.
Example: “Gelatin is the secret to fluffy desserts, safe medicine capsules, and nourishing cosmetic masks.”

Safety ✅

With high production standards, gelatin is completely safe for your health. It’s a natural ingredient you can trust.
Example: “No worries – gelatin-based products meet rigorous quality standards.”

REGULATIONS & STANDARDS

REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals) is a regulation of the European Union aimed at ensuring a high level of protection for human health and the environment from the risks posed by chemicals. It also promotes alternative methods for the hazard assessment of substances to reduce animal testing.
Key points about REACH:

Requires manufacturers and importers to gather comprehensive information about the properties of their chemical substances.
Ensures that substances with significant risks are properly controlled or replaced with safer alternatives.
Applies to all chemical substances used in industrial processes, consumer goods, and everyday products such as paints, cleaning products, and plastics.

HACCP (Hazard Analysis and Critical Control Points) is a systematic preventive approach to food safety. It identifies, evaluates, and controls potential hazards in the food production process to ensure consumer safety.
Key features of HACCP:

Focuses on preventing biological, chemical, and physical hazards rather than inspecting the final product.
Widely used in the food and beverage industry to guarantee compliance with international safety standards.

Ensures safe handling, preparation, and distribution of food products to minimize risks to public health.
HACCP is essential for businesses in the food industry to build trust with consumers and comply with global food safety regulations.

ISO (International Organization for Standardization) is an independent, non-governmental organization that develops and publishes international standards across various industries. These standards ensure quality, safety, and efficiency in products, services, and systems.
Key ISO standards relevant to various industries:

ISO 9001: Focuses on quality management systems, ensuring that organizations consistently meet customer and regulatory requirements.
ISO 14001: Provides a framework for effective environmental management systems.
ISO 22000: Targets food safety management systems, ensuring that food is safe for consumption at all stages of the supply chain.
ISO 45001: Covers occupational health and safety management systems, protecting workers from workplace risks.

ISO standards are essential for companies seeking to demonstrate their commitment to quality, safety, and sustainability on a global scale.